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Parts for Melton®

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KM20164

Parts For Melton C Series and 4000 Series Equipment

 (15)
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Melton® C Series Piston Pump

The C Series applicator offers the highest technological level available in todays market. A complete, simpler control and design means ease of operation and simplified maintenance. The modular design of the system ensures the easiest access and the use of the same parts in all tank sizes. Pneumatic 14:1 piston pump is compatible and delivers an industry high of 75 to 225 pounds of adhesive per hour. The pump is designed with an internal compensating valve that maintains equal pressure when the pump is shifting. The filter and other spare parts are compatible with market standard, therefore reducing spare replacement parts! Also, the footprint fits market standard (Nordson® 3000 Series) ensuring a fast change out of old, damaged or obsoleted systems.

Standard Features on all C Series Tanks -

  • Complete plug and go system
  • Automatic or manual temperature setback
  • Automatic or handgun operation
  • Automatic lid closure
  • User friendly control board
  • Compact design
  • Over temperature thermostat 450°F
  • PTFE coated tank
  • Cast in heaters
  • Pressure relief valve
  • Tank filter
  • 1 to 6 hose capability
  • Tank drain valve
  • RTD failure detection
  • Easy access electronics
  • Parent machine interlock
  • Sequential heating zones
  • Tank running timer
  • Level sensor (optional)
  • Glue pattern controller (optional)
  • High and low temperature alarm
  • Light tower signal (optional)
  • Weekly timer to turn on/off/standby automatically
  • Auto Standby


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    Melton® CP40 Internal and External Glue Pattern Controller

    CP40 Glue Pattern controller is available in an internal model which mounts directly in the front panel of all “C” series units. The external version comes with a variable power supply for ease of installation on existing production lines. Both units come with identical features, such as, simple push button programming and easy to read LED’s. The CP40 model glue pattern control device is capable of controlling up to 4 channels independently with a working speed of up to 240 m/min. or 800 feet/min. The controller may work in a constant mode, on-time basis or encoder mode for variable speed applications, with a recommended resolution of one pulse per millimeter. They are equipped with 2 inputs (start – photo eye NPN). The programming of variable speed applications include inertia compensation for the opening and closing the gun/solenoid with two adjustable parameters. Dot placement is always precise at any line speed. The CP40 will allow 4 application dots/lines between 0-5000 (ms/mm) with a gap or space of 0-5000 (ms/mm) from the input signal and between applications. There are 24 pattern formats for easy reference of different size applications, including a cycle mode and a stitch mode. For reliability and longevity the CP40 will accurately place your adhesive exactly where you want it every time, all the time, even in the most adverse conditions.

    CP-40 Glue Pattern Controller Features and Benefits:

  • 24 programmable formats
  • CE certified
  • 24 hour – 7 day programmable clock
  • Digital readout pin points trouble
  • RTD failure search program
  • RS485 and RS232 connections
  • Control up to 4 channels
  • Two photoeye inputs
  • Cycle counter
  • External permission input & output
  • Internal permission output
  • Line noise filter
  • Language selection
  • Manual valve test program
  • LED indication of in/out signals
  • Stitch mode
  • 0-10V analogical output
  • Encoder for line speeds up to 800 ft./min.
  • Programmable control of valve inertia for precise glue placement
  • Glue skip glue pattern controller with 4 spaces and 4 gluing parameters
  • Solenoid valve, photoeye and encoders all “plug and go”
  • No external wiring – complete plug and go components


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    Melton® CP20 Glue Pattern Controller

    CP20 Glue Pattern is a 2 channel/gun controller that is very simple and easy to use. Simple push button programming and easy to read LED‘s. The CP20 Glue Pattern controller is capable of controlling up to 2 channels independently with a working speed of up to 120m/min. or 400 feet/min. The controller works in a constant speed mode allowing the user to program delays and glue shots in 0-9999 ms increments. There are two operating modes – normal and cycle, as well as two types of shot programming modes – with the rising edge of the start sensor or the rising and falling edges. The falling edge program is for lines with product either very close together or when palletizing. Other features include manual valve testing, external permission input (potential-free contact) that blocks the shots of the CP20, a control for the number of parts to be glued, and automatic skipping on non-glued parts. Precisely placing your glue dot/lines where you want them time after time, even in the most rigorous environments.

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    Melton® "C" Series Spare Parts and Options

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    Melton® V Series Gear Pump


    Features on V Series Melters:

  • Enhances your adhesive’s performance
  • User friendly operation
  • Quick and easy installation
  • HSS external gear pump
  • Easy access for maintenance operation
  • Tank sizes from 8L, 16L, 30L, 50L
  • Up to 4 hose-gun connections
  • Optional wheel system for easy moving
  • Variable speed control AC motor with vectorial frequency variator Large opening with easy access for filling and maintenance
  • Optional air-tight tank opening and blowing system
  • User-friendly control panel with cold control technology
  • Optional RS285 connection with modbus protocol
  • Insulated control cabinet from heating area avoiding all possible overheating in electronic zone


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    Melton® 4000 Series Tank Parts and Optional Equipment

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    Melton® RTD Style Slot/Slot Coating Guns, M200 Type


    Standard Features On M200 Slot Guns -

    • Complete control of adhesive flow
    • Continuous application
    • Coating lip includes heater bar
    • Gun sizes from 0.75" to 6' (3/4 inch to 6 feet)
    • Filter drain valve - same as tanks Brass shim for precise width & thickness
    • Equal distribution channel to ensure a well defined and uniform adhesive delivery


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    Melton® RTD Style Spray/Swirl Guns, M200 Type


    Standard Features M200 Spray/Swirl Guns -

    • Complete control of adhesive flow
    • Continuous or intermittent application
    • Recirculation system to minimize charring
    • Filter drain valve – same as tanks
    • Air preheater to better control high volume spray
    • Spray module can deliver precise width of 1.5"
    • The M200CF can retrofit Nordson trademark
    • Optional air and adhesive control regulators


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    Melton® Hoses, Automatic Guns and Handguns

    We can manufacture many sizes and diameter hoses from 2' to 50' in length.

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    Melton® P4 Series Gear Pump 1 & 2 Hangun Systems Extrusion 120V & 240V Medium Output

    New handgun gear pump, low volume systems. P4 series electric gear pump, 240V (120V comes with 2 stage transformer). The P4 series applicator offers consistent, continuous adhesive flow with 1 or 2 hand gun or udder gun applicators.

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    Melton® M Series Gear Pump Tanks 65#, 140#, 246#, 374#, 1650#


    The new M series offers a complete solution for high demanding applications. Thanks to its modular design this system allows the best operation for the finest and most demanding application. This series is designed for a continuous job, ensuring reliability and a minimum downtime for maintenance operations. The design offers customers the flexibility from the traditional analog control, to complete control on a PLC network connected to the production line. Tank capacity goes from 30Kg to 70Kg obtaining melting rates of up to 150Kg/hr. It can mount up to 6 pumps with pumping ratios up to 3.500cc/min. offering the option of installing dual stream pumps. The pumps used, single or dual, are manufactured following market standards with high strength steel, ensuring a stable performance during operation. The external design allows a fast access for maintenance and its modular construction offers the possibility of upgrading or modifying the system configuration in a record time. Four different distributors, the high flow filter, safety release valve, mechanical or pneumatic pressure regulator and optional external recirculation, help to adapt these systems to the widest range of applications, offering the user the best operation. Tank purge valve, pre-filtering grid before the pump, pump shutoff valve, level sensor and optional pressure readout complete the features of this system. This series is completed with a line of large capacity tanks of up to 750 Kg for special installations with high demanding melting rates.

    Standard Features and Benefits:

  • High volume melt rates
  • 1 to 6 gear pumps
  • Wide temperature range from 50° – 430° F
  • PID temperature control to ± 1° F
  • Sequential heating
  • Scan all temperature zones
  • Auto setback
  • Extended hoppers
  • Internal or external recirculation systems Low level alarm
  • Parent machine interlock
  • Control output in proportion to line speed
  • System ready delay & pump ready light
  • Backflush drain filter valve
  • Split tank with dual heating zones
  • RTD failure search program
  • Coated tank RS232 and PLC interface
  • Acoustic alarm
  • Digital readout pinpoints trouble 7 day programmable clock
  • CE certified
  • Power supply 220 VAC III phase & 380 VAC III phase
  • No external wiring – control all glue applications at tank
  • Programmable control of the inertia of gun for precise glue placement
  • Digital RPM readout of each pump allows for accurate pressure rates
  • AC current motor with vector frequency converter or variable speed DC motors
  • Plug and go options – gun solenoid & photo eye also variable speed encoder
  • Four channel pattern control at variable speed with encoder or at constant speed with simple set timer


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    PUR Series Gear Pump Gas Blanket Tank Capacity 5, 25, 40 KG



    General Characteristics:

  • Automatic gas blanket system
  • Teflon coated tank and manifold
  • Heating by heating cartridges
  • Pressurized tank lid with glass window
  • Mechanical pressure regulator RTD temperature control
  • Independent control of each device
  • Two hose connections Selection of unit measurement: °C or °F
  • Control stability: 0.5°C (1°F)
  • Temperature range: 20-230°C (70-450°F)
  • Sequential heating of the system
  • Easy to use digital control panel
  • Standby function
  • Parent machine interlock Programmable overtemperature alarm
  • Pump temperature permission
  • Failure detecting system
  • Safety temperature thermostat
  • CE conformity
  • IP 54 Standard
  • External gear pump with fixed or variable speed motor
  • Weekly programming for connection disconnection and standby
  • Electric noise immunity following heavy industry EMC
  • Electrical connection: 220 I+T, 220III+T, 380III+N+T


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    PS 7000 Series Drum and Pail Melters/Unloaders


    The new PS series offers today the best solution for the melting of high quantities of adhesive and its dispensing. This series is designed for a continuous job, ensuring reliability and a minimum downtime for maintenance operations. Their flexibility reaches its control, offering to customers from the traditional analog control to the most complete control on a PLC network connected to the production line. Four versions of this drum unloader are available. Two platen sizes for drums of 200lt or pails of 20lt are available in both finned and flat version. The finned version offers high melting rate and the flat one is normally used for low demanding applications where cleaning of the surface is important. All platens are coated with PTFE coating for easy cleaning. Two single piece seals ensure the sealing of the platen against the drum. The platen has a pump of maximum pumping ratio of 3.500cc/min and obtains a maximum melting rate over 200Kg/h. A pressure control valve with a maximum setting controls the maximum pressure in the system. The glue manifold is prepared for the connection of two large diameter hoses in order to supply several glue lines at the same time. Double draining valve for air purge operation offers the possibility of direct application control from the PS systems, ensuring at the time a continuous application without air. Two pneumatic cylinders take care of the movement of the platen. An automatic blowing simplifies the drum change procedure. A two hand operation procedure reduces damage risk. This risk can be reduced by the installation of a protection grid connected by switches to the main control. The drum is fixed on bottom of the system by a bracket prepared for metal and fiber drums. An optional metal jacket increases safety for the fiber drums processing. An adjustable level control offers a signal for low level of the drum and limits the movement of the platen in both senses. Warning light tower, seven day timer, and a roll ramp complete the options of the PS series. An automatic changeover system for the use of double drums on continuous operation, the use of an intermediate system as an intermediate reservoir and the connection of pumping stations at the end of the line, complete the installation to make sure that your process line continues working. The PS series offers the best alternative to the traditional supplier of high quality application systems, ensuring the compatibility of the standard spare parts and helping the customer to use the same stock for servicing their old systems and their new Melton systems.


    Standard Features and Benefits –
    Specifically designed for melting and pumping high viscosity sealants, butyl, pressure sensitive and PUR adhesives.

  • AC motor with vectorial frequency converter
  • Digital display of speed
  • 0-10V input for pump speed control
  • Mechanical pressure regulator
  • Sensor based temperature control Independent control for each channel
  • Up to 14 temperature channels
  • Control stability: 0.5°C (1°F)
  • Temperatures range: 20-240°C (70-430°F)
  • Sequential heating of the system
  • Standby function
  • Contact for connection to main machine
  • Programmable over temperature alarm
  • Pump activation permission
  • Sensor failure detection system External connection RS232
  • CE conformity certified
  • IP 54 standards
  • Power supply: 380III+N+T, 220III+T
  • Pneumatic power supply: 6 bar tube Ø 8
  • Purge-cock of the pump
  • Pointer of empty tank
  • Immunity to electrical noise according to EMC
  • Low level indicator
  • RTD sensor PID temperature control
  • Temperature stability: 0.5°C
  • Double injected seal
  • 2 hydraulic outputs
  • Pneumatic elevator
  • Platen drip tray
  • Double draining system
  • Automatic air blowing system
  • CE marked equipment
  • Detection system of minimum level of the adhesive
  • Easy to use control panel with international symbols


  • External gear pump:

  • High resistance material
  • Pump capacity: 30 cc/v
  • Maximum speed: 80 rpm
  • Pumping capacity: 300 Kg/h
  • Maximum viscosity: 100,000 cps
  • Working pressure: 0 at 80 bar



  •  K Series Hot Melt Adhesive Dispensers 


    K-SERIES 25 LB.

    K Series Hot Melt Adhesive Dispensers
    Keystone Industries® | 140 Manufacturers Court Winder, GA 30680
    Phone: 770-586-5990 | Fax: 770-586-5991 | Toll Free: 800-235-8090